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Job Details

Manufacturing Engineer

  2025-05-09     IFS Coatings     Gainesville,TX  
Description:

This role will focus on improving manufacturing processes, leading equipment and line installations, and troubleshooting complex mechanical and process-related issues. The ideal candidate is hands-on, detail-oriented, and experienced in a fast-paced, batch-based manufacturing environment.

• Analyze current production processes (extrusion, milling, bonding, sieving, small batch mixing, etc.) and implement improvements to increase throughput, reduce waste, and enhance product quality.

• Lead capital projects including installation of mixers, extruders, chill roll systems, dust collection, and automated packaging equipment.

• Troubleshoot process bottlenecks, material flow problems, and equipment breakdowns in coordination with maintenance and operations teams.

• Develop and optimize SOPs and process control documentation for batch consistency and operational efficiency.

• Apply lean manufacturing and Six Sigma tools to drive continuous improvement across all powder production areas.

• Work closely with Maintenance and Engineering to support preventive and predictive maintenance strategies for key assets.

• Collaborate with R&D and Quality to ensure new formulations and process changes are effectively scaled to production.

• Support EH&S initiatives by identifying and mitigating process risks involving combustible dust, ventilation, and confined space operations.

• Manage project timelines, vendors, contractors, and commissioning activities for new equipment.

Requirements

• Bachelor's degree in Mechanical, Manufacturing, Chemical, or Industrial Engineering.

• 3+ years of engineering experience in a manufacturing environment (preferably in powder coatings, chemical processing, or batch production).

• Strong knowledge of powder processing equipment: extruders, grinders, mixers, classifiers, bonding equipment, and sieving systems.

• Proven experience leading capital projects from design through implementation.

• Familiarity with combustible dust hazards, NFPA compliance, and dust collection systems.

• Proficiency in root cause analysis and lean manufacturing techniques.

• Strong communication skills and ability to work cross-functionally across Maintenance, Quality, and Production teams.

• Excellent written and verbal communication skills

• Excellent interpersonal and negotiation skills with a proven ability to create and maintain positive working relationships with vendors, suppliers, shippers, and customers.

• Excellent computer skills with Microsoft office/outlook

• Excellent organizational skills and attention to detail.

• Thorough understanding of company products and logistics.

• Strong analytical and problem-solving skills.

Preferred Qualifications:

• Experience with PLCs, HMIs, and automation used in powder manufacturing lines.

• Knowledge of Fiix or similar CMMS software.

• CAD proficiency (SolidWorks or AutoCAD) for plant layout and equipment design support.


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